I forbindelse med insulinproduktet fremstiller Novo Nordisk selve komponenterne til injektionsdelen. For at overholde de strenge kvalitetskrav udtages et antal prøver fra hvert produktionsparti til kontrolmålinger. Før disse kan laves, skal prøverne først limes til metalbeslag – et monotont arbejde, der kræver stor nøjagtighed og ret præcis dosering af limen.
Technicon has automated this process. Based on our modular table system, we have designed a unit consisting of a UR5 robot fitted with a replaceable tool for handling components and dispensing glue. The tool is changed via an automatic tool changer depending on the current component. Modular tables are fitted with replaceable workpiece magazines for new and ready-glued workpieces. The cell is supplied with an external HMI screen, set up with a project-specific user interface, which in addition to being extremely user-friendly also provides access to reading all relevant process information.
This calculator shows the potentially dramatic impact in saving on a robot compared to manual labor over the life of the project.
It takes 1 minute to complete
Our calculator should be seen as an indication. With each installation, there may be other costs / savings that affect the individual installation's repayment.Total system costs for new automation solution
Number of robots for new solution
Application of solution
Annual wage costs per. operator, including employee benefits
Number of operators released per shift
(Note:% part to be released is entered on the next page)Percentage of labor retained for system operation per shift:
Expected increased productivity
Other savings
Years
Months
Break even
Liberated labor in 7 years
Productivity improvement in 7 years
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