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Danfoss

Danfoss

Danfoss

Flexible Modular Cell

The combination of changing needs for solving manual production tasks and product series with low numbers is a challenge for many companies. That’s why the development of hyperflexible robots – automation solutions that can be easily and quickly moved and adapted to diverse tasks – are so important for job maintenance and competitive market prices.

In this case, Technicon, together with a number of partners, has developed a robot cell – a flexibly built-in modular table system for assembling / pressing handwheels, packing thermostats in blister shells and packing in boxes. The various components involved in the process are mixed in the vibration feeder, which has vision detection (visual recognition) for pick´n place.

Do you have a challenge?

Other references

Vestas

Electronics

Aarhus Maskinmesterskole

Education

UR-Cobot takes over – Safe handling

Others

Technicon

ROI Calculator

This calculator shows the potentially dramatic impact in savings on a robot versus manual labor over the life of the project.

  • 1. System costs
  • 2. Current costs
  • 3. Other savings
  • 4. Result

Takes only 1 minute to complete

Our calculator should be seen as an indication. With each installation, there may be other costs / savings that affect the repayment of the individual installation.

Step 1: System costs

Total system costs for new automation solution

Average production employees DKK 420,000/year/shift

Number of robots for new solution

Step 2: Current costs

Application of solution

Shifts per day
Days per week
Weeks per year
Average electricity costs for robots are around DKK 0.5 per hour.

Annual labor costs per operator, including employee benefits

Number of operators released per shift

(Note: % part that is released is entered on the next page)

Step 3: Other savings

Percentage of workforce retained for system operation per shift:

%

Expected increased productivity

%

Other savings

Result: This is your result!

Technicon
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Year

-

Months

Break even

-

Freed labor over 7 years

- DKK

Productivity improvement over 7 years

All figures below are shown in Danish kroner (DKK)

Year

1
2
3
4
5
6
7

System cost

Maintenance costs

Operating costs

Freed up labor

Productivity increase

Other savings

Average annual savings

Savings throughout the period

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Technicon
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